Failing to follow basic cylinder handling procedures caused loss of life, damage and a large court fine.
600 PSI Cylinder Travels 1/4 Mile
Cylinder Training Services creates blogs, posts and holds classes to remind users to use safe procedures when handling all pressurized cylinders. This specific incident involved two employees moving a 600 psi (41 bar) Halon (fire suppression) cylinder to be weighed. Not knowing the exact specifications of this 4BW cylinder or capacity it is within the range of 48u201d (1.2m) tall and around 200 lbs (90 kilos).
During movement, the cylinder was dropped, and the valve struck the corner of a concrete ledge. A short fall against the hard surface dislodged the valve. Once the valve broke off, the pressure in the cylinder caused the cylinder to act as a projectile. This incident occurred outside a building.
In the United States, the Occupational Safety and Health Administration (OSHA), regulates and investigates workplace safety. Most countries have their equivalent of OSHA which works in a similar manner. OSHA may conduct random checks, follow up on registered complaints or investigate accidents involving the safety of workers.
A 737 aircraft landed at an airport near the Caspian Sea. 142 passengers had departed along with the 5 crew members. The crew reported that the cabin oxygen pressure was at 900 psi. The ground crew was attempting to trans fill the oxygen from an 1800 PSI oxygen source. It is reported that the ground crew tested the equipment to assure the supply gas was at 1800 psi.
When dealing with high-pressure gases, cylinder technicians need to be aware of the numerous hazards: Corrosion, falling cylinders dislodging valves, burst discs rupturing, and decibel levels of escaping gases. The technician, or anyone handling a high-pressure cylinder, needs to be aware of the cylinder and its surroundings during use.